AURLTQ102 Diagnose and repair light vehicle drive shafts

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AURLTQ102 Diagnose and repair light vehicle drive shafts

Assessment 1 – Questioning – Written AssessmentStudent Name Student ID Number Unit Start Date Unit End Date Assessment Due Date Date Submitted This cover sheet is to be completed by the student and assessor and used as a record to determine student competency in this assessment taskThe assessment process and tasks were fully explained.Yes / NoI am aware of which evidence will be collected and how.Yes / NoI am aware of my right to appeal an assessment decision.Yes / NoI am aware that I can locate The RTO Complaints and Appeals Policy and Procedureon their website at (Insert Website Link)Yes / NoI have discussed any additional educational support or reasonable adjustments I require in order to undertake this assessment with the Student Support Services Officer and Trainer / Assessor, (if applicable). e.g. Student Handbook and Access and Equity Policy (Insert Website Link)Yes / NoI have access to all required resources?Yes / NoCheating & Plagiarism DeclarationStudent Declaration: In accordance with The RTO Plagiarism Policy, I hereby acknowledge by signing this declaration that I have not cheated or plagiarised any work regarding the assessment tasks undertaken in this unit of competency except where the work has been correctly acknowledged. NOTE: Student must sign this prior to submitting their assessments to the assessorSignature Date:______ / ______ / 20______AURLTQ102 Diagnosing and repair light vehicle drive shafts

Assessment ResultsSatisfactoryorNot Yet Satisfactory(Please circle the assessment result for this task)Feedback to Student – Please provide general feedback on the Student’s performance  Student Declaration: – I verify that the work completed is my own and that I was adequately informed of the assessment process prior to commencing this assessment task.Assessor Declaration: – I verify that I have adequately explained and negotiated the assessment tasks with the student prior to commencing assessment.Student Name:Assessor’s Name:Student SignatureDateAssessor SignatureDateAURLTQ102 Diagnosing and repair light vehicle drive shafts

Student Guide for Written Knowledge AssessmentOverview of AssessmentThis is a written assessment task you will be assess on your knowledge of diagnosing and repairing light vehicle drive shafts. The topics that will be covered in the assessment are: 1. Prepare to diagnose and repair light vehicle drive shaft 2. Diagnose light vehicle drive shaft 3. Repair light vehicle drive shaft 4. Complete work processes This assessment will ensure that the elements, performance criteria, performance evidence and knowledge evidence required, and conditions are adhered to demonstrate competency in this unit assessment task. Read the assessment carefully before commencing.Your Assessor will use the assessment criteria in this document and will provide feedback / comment. You MUST answer all the questions in the assessment tasks in your own words and own handwriting.This is an “Open Book” assessment, and students can use the resources listed in the “Resources Required” section below.Task/s to be assessedTo complete this written assessment, you will need to answer the 64 questions comprising of Multiple Choice, True and False, Fill-in the Gap and Short Answer questions.Time allowedOn average, the Assessment should take 4 – 6 hours to complete.LocationThis theory assessment will be completed in a classroom under the supervision of a trainer/assessor.Decision making rulesTo receive a ‘satisfactory’ outcome for this assessment, students MUST successfully answer all questions. If a student achieves less than 100%, they can reattempt the assessment after further study has taken place. Students who cannot achieve a minimum of 100% you will not have satisfactorily completed this assessment Your assessor will be looking for the following in this assessment task: – Methods to locate and interpret information required to diagnose and repair light vehicle drive shafts, including:Information provided by customers and supervisors Manufacturer specifications and procedures or equivalent documentationWorkplace procedures required to diagnose and repair light vehicle drive shafts, including: Establishing serviceability of tools and equipmentDocumentation proceduresHousekeeping procedures, including:Examination of tools and equipmentStorage of equipmentIdentification, tagging and isolation of faulty equipmentDisposal of excess materialsRecycling proceduresWorkplace health and safety (WHS) requirements relating to diagnosing and repairing light vehicle drive shafts, including procedures for working with hazardous oilsEnvironmental requirements relating to diagnosing and repairing light vehicle drive shafts, including procedures for trapping, storing and disposing of oils released from drive shaftsOperating principles of light vehicle drive shafts and associated components, including:Torque reaction of rear axle housingsTorque steerPurpose and operation of light vehicle drive shafts and components, including:Propeller shafts, including:Single and multi-piece shaftsUniversal joints, including cross and yoke joints, double cardan joints and lobro jointsVelocity fluctuation of universal jointsShaft alignmentConstant velocity joints, including:Birfield jointsDouble offset jointsTripod jointsDiagnostic testing procedures for light vehicle drive shafts, including road testing procedures for:Drive shaft noise diagnosticVibrationRepair procedures for light vehicle drive shafts, including procedures for:Dismantling drive shaftsInspecting drive shaftsReassembling and aligning componentsPost-repair testing procedures for light vehicle drive shaftsAssessment conditionsCompetency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting. Assessment MUST include direct observation of tasks. Where assessment of competency includes third-party evidence, individuals MUST provide evidence that links them to the light vehicle drive shafts that they have worked on, e.g. Repair orders. Assessors MUST verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application. The following resources MUST be made available: Automotive repair workplace or simulated workplaceWorkplace instructionsManufacturer light vehicle drive shaft specificationsLight vehicle with front engine and rear wheel driveLight vehicle with front wheel drive constant velocity joint drive shaftDiagnostic equipment for light vehicle drive shaftsTools, equipment and materials tools appropriate for repairing light vehicle drive shafts. Assessors of this unit MUST satisfy the requirements for assessors in applicable vocational education and training legislation, frameworks and/or standards.Resources requiredLearning Resources available to students include: Automotive Technology (A System Approach) 7th Edition – Chapters 2, 5, 6, 7, & 40WebsitesTrainer HandoutsResults/Re-assessmentThe Assessor will grade the assessment and record the result on the front page of this document (S) – Satisfactory if all observable behaviours are correct and (NS) not satisfactory if any areas are left incorrectFeedback will be provided on either resultWhere a student receives a ‘NS – Not Satisfactory’ result, the assessor will discuss the area of the non-compliant observable behaviour and an opportunity given for re-assessment. This may be through direct observation or a different method of assessment e.g. verbal/oral questioning, problem solving exercise. If the outcome is again not satisfactory the student result will be deemed (NYC) not yet competent. Additional feedback will be given, and a time agreed upon for further assessment after additional training and skills practice has taken place, this information will be recorded, dated and signed in the re-assessment area on the last page of this documentWhere all the assessment tasks have been graded (S) Satisfactory, the student will be deemed C – Competent for the practical component and the result recorded and signed in the area indicated on the last page of this documentReasonable AdjustmentIf the participant is unable to undertake the written assessment as designed, an interview (verbal questioning) may be used as an alternate approach.AURLTQ102 Diagnosing and repair light vehicle drive shafts

Assessment 1 – QuestioningWritten AssessmentAURLTQ102 Diagnosing and repair light vehicle drive shafts

Identify some important items of personal safety or PPE when diagnosing and repairing drive shafts?

  AURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple Choice question. Selected the correct answer.

Which of the following statements about safety glasses is true?

They should offer side protection.

The lenses should be made of a shatterproof material.

Some service operations require additional eye protection to be worn with safety glasses.

All the answers are correct.

Multiple Choice question. Selected the correct answer.

When working and handling hazardous oils, which glove will give you the best protection against hazardous oils released from the vehicle when diagnosing and repairing drive shafts?

Heavy work gloves.

Nitrile gloves.

Polyurethane gloves.

Insulating gloves.

Referring to the VACC Automotive Environmental Guide, explain the four [4] step procedure for trapping, storing and disposing of hazardous oils released from the vehicle when diagnosing and repairing drive shafts.

       AURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple Choice question. Selected the correct answer.

When working on light vehicle drive shafts, which document should you use to find how to handle, trap, store and dispose of new or waste hazardous oils?

Safety Data Sheet (SDS).

Technical Service Bulletin (TSB).

Product Information Letter (PIL).

All the answers are correct.

Multiple Choice question. Selected the correct answer.

When working on light vehicle drive shafts, trapping and storing wasted hazardous oils by setting up equipment such as:

Drip table or screen table with a used-oil collection bucket.

Place drip pans underneath vehicles that are leaking fluid.

Do not mix other waste with waste hazardous oils.

All the answers are correct.

True or False question

Torque reaction is when the axle housing tries to rotate in a direction opposite to wheel rotation

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

What is torque steer?

   AURLTQ102 Diagnosing and repair light vehicle drive shafts

The operating principles of light vehicle drive shafts on “Front Wheel Drive” vehicle is to?

         AURLTQ102 Diagnosing and repair light vehicle drive shafts

The operating principles of light vehicle drive shafts on “Rear Wheel Drive” vehicle is to?

  AURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

Drive or propeller shafts are made of ______.

Seamless steel tubing.

Reinforced fiberglass.

Aluminium.

All the answers are correct.

Multiple choice. Circle the correct answer

Drive or propeller shafts are ______ assemblies.

One-piece.

Two-piece.

Three-piece.

All the answers are correct.

Multiple choice. Circle the correct answer

The drive shaft is nothing more than an extension of the transmission output shaft. The drive shaft, which is usually made from seamless steel tubing, ________ engine torque from the transmission to the rear driving axle.

Transfers.

Multiplies.

Slows.

Bulids.

What is a slip yoke?

   AURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

Which of the following describes the double Cardan universal joint?

It is often installed in front-engine, rear-wheel drive luxury vehicles.

It is classified as a constant velocity U-joint.

A centring ball socket is inside the coupling yoke between the two universal joints.

All the answers are correct.

True or False question

Multi-piece drive shafts have a drive shaft support bearing called a centre bearing.

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

U-joints rotate at a constant velocity and are vibration free.

☐ TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

AURLTQ102 Diagnose and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

The bearing cups of a conventional U-joint are retained by ______.

A snap ring that fits into a groove machined in the outer end of the yoke.

An external snap ring that fits into a groove machined in the bearing cup on the end closest to the grease seal.

Nylon injected into machined grooves in the yoke and cup.

All answers are correct.

True or False question

A universal joint is a flexible coupling located at each end of the drive shaft between the slip yoke and the pinion flange on the drive axle assembly.

☐ TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

The U-joint is basically a double-hinged joint consisting of two Y-shaped yokes, one on the driving or input shaft and the other on the driven or output shaft, plus a cross-shaped unit called the cross.

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Name the three (3) common designs of U-joints:

True or False question

U-joint operating angle is determined by taking the difference between the transmission installation angle and the drive shaft installation angle.

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

What does the term “constant velocity” mean?

    AURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

In a two-piece driveshaft, when the yokes are in the same plane, the joints are said to be in phase.

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

What is meant by U-joint phasing?

   AURLTQ102 Diagnosing and repair light vehicle drive shafts

Examine the illustration below and note that the operating angle at the front of the drive shaft is offset by the one at the rear of the drive shaft. Why?

    AURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

Both CV joints on a half shaft used in an RWD vehicle with independent rear suspension may be of the plunging style.

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

Constant velocity joints are used to transfer uniform torque at a constant speed, while operating through a wide range of angles.

Trueor☐ FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

Plunge-type CV joints allow the length of the axle assembly to change as the wheel travels up and down.

☐ TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

The CV joints nearest the transaxle are called the ______ joints.

Inner.

Inboard.

Outboard.

Both “inner” and “inboard”.

Multiple choice. Circle the correct answer

CV joints provide ______.

Uniform torque transfer.

Constant speed.

Operation through a wide range of angles.

All answers are correct.

Multiple choice. Circle the correct answer

The double-offset joint is typically used in applications that require ______.

Higher operating angles and greater plunge depth.

Higher operating angles and lower plunge depth.

Lower operating angles and greater plunge depth.

Lower operating angles and lower plunge depth.

True or False question

A double-offset plunging-style CV joint uses a cylindrical outer housing with straight grooves.

 TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

Which of the following is NOT a constant velocity type joint?

U-joint.

Rzeppa joint.

Tripod joint.

Double Cardan.

Identify three (3) symptoms of a failed U-joint.

   AURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

An inclinometer is used to check the operating angle of the drive shaft.

Trueor FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

If a noise is heard while driving straight ahead but it ceases on turns in the same direction, what is the most likely cause?

A bad wheel bearing.

A worn inner CV joint.

A worn outer CV joint.

A bad intermediate shaft bearing.

Multiple choice. Circle the correct answer

A shudder or vibration only when accelerating is most likely caused by ______.

Out-of-balance axle shaft.

Excessive play in the inboard plunge joint.

Both “out-of-balance axle shaft” and “excessive play in the inboard plunge joint”.

Neither “out-of-balance axle shaft” nor “excessive play in the inboard plunge joint”.

Multiple choice. Circle the correct answer

A humming or growling noise in the front of the vehicle that changes with road speed could be caused by ______.

Inadequate lubrication of the inner CV joint.

Worn or damaged wheel bearings.

A bad intermediate shaft bearing [equal length axle shaft system].

All answers are correct.

True or False question

An FWD vehicle that makes a clunking noise when the automatic transmission is shifted into gear is being diagnosed. The problem could be excessive play in an inner or outer CV joint.

☐ TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

A popping or clicking noise when turning indicates a possible worn ______ CV joint.

Outer.

Inner.

Both “inner” and “outer”.

Neither “inner” nor “outer”.

Multiple choice. Circle the correct answer

A vibration that occurs during all modes of driving, especially at 56 – 72 kph (35 – 45 mph), is most often caused by a ________.

Faulty universal joint.

A bent drive pinion shaft.

A damaged pinion flange.

All the answers are correct.

Fill in the Missing Words

Place the missing words to complete the following statement about removing and replacing a U- joint using the following words.

Missing Words: assembly, bearing, brass, Carefully, correct, drive, ear, index, joint, large, Position, press, push, retaining, rings, shaft, socket, spider, Start, trunnion, yoke.

Clamp the slip _____________ in a vise and support the outer end of the drive shaft.

Remove the lock rings on the tops of the bearing cups. Make _____________ marks in the yoke so that the joint can be assembled with the _____ __________ phasing.

Select a socket that has an inside diameter ______________ enough for the bearing cup to fit into; usually a 1¼-inch socket works.

Select a second _______________ that can slide into the shaft’s bearing cup bore – usually a 9/16-inch socket.

Place the large socket against one vise jaw. Position the _______________ shaft yoke so that the socket is around a bearing cup.

Position the other socket to the center of the ______________ cup opposite to the one in line with the large socket.

Carefully tighten the vise to ______________ the bearing cup out of the yoke and into the large socket.

Separate the joint by turning the ______________ over in the vise and driving the cross and remaining bearing cup down through the yoke with a _____________ drift and hammer.

Use a drift and hammer to drive the _______________ out of the other yokes.

Clean any dirt from the yoke and the _______________ ring grooves.

______________ remove the bearing cups from the new U-joint.

Place the new ______________ inside the yoke and push it to one side.

Start one cup into the yoke’s ear and over the cross’s ______________.

Carefully place the ______________ in a vise or U-joint bearing press and press the cup partially through the ear.

Remove the shaft from the vise and _____________ the cross toward the other side of the yoke.

______________ a cup into the yoke’s ear and over the trunnion.

Place the shaft in the vise and tighten the jaws to press the bearing cup into the _______________ and over the trunnion. Then install the snap _______________. Make sure they are seated in their grooves.

_______________ the joint’s cross in the drive shaft yoke and install the two remaining bearing cups.

Multiple choice. Circle the correct answer

Before servicing the rear U-joint, slip joint, or centre bearing on a two-piece drive shaft, ______.

Make index marks on both ends of the driveshaft.

Measure the pinion shaft angle.

Measure the distance between the centre bearing and slip joint.

All answers are correct.

True or False question

You should use an impact wrench to tighten axle hub nuts.

TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True or False question

Stake the axle hub nuts after they are tightened to lock them in place.

TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

CV joints are lubricated with ______.

GL1 chassis grease.

Silicone polymer-based grease.

White lithium grease.

Special high-temperature, high-pressure grease made specifically for CV joints.

Consider the various post repair checks that you would make during a road test on the vehicle drive shafts?

    AURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple choice. Circle the correct answer

Which source of information will give you the most detail about diagnosing and repairing light vehicle drive shafts on the vehicle you are working on?

Workshop manual.

Owner’s manual.

Google.

Textbooks.

Why is it very important that the Job Card is completed correctly?

   AURLTQ102 Diagnose and repair light vehicle drive shafts

True and False

An automotive technician must adhere to workshop safety guidelines and procedures when using all tools and equipment.

Trueor FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True and False

An automotive technician is required to document the work that was performed on a vehicle. Writing or typing in the description of the steps performed during the diagnosis of the vehicle should be worded as if the technician is talking to the customer.

Trueor FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True and False

Inspect your tools for cracks, broken parts, or other dangerous conditions before you use them. Never use broken or damaged tools.

Trueor FalseAURLTQ102 Diagnose and repair light vehicle drive shafts

True and False

For best results and long tool life, each tool used must be cleaned and checked before placing it back into the toolbox.

Trueor FalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

Multiple Choice question. Select the correct answer.

Lockout/tagout practices and procedures are intended to reduce the risk of automotive technicians’ inadvertently using tools, equipment or materials that have been determined to?

Be unsafe or potentially unsafe.

That are in the process of being serviced.

Both “Be unsafe or potentially unsafe” and “That are in the process of being serviced”.

Neither “Be unsafe or potentially unsafe” and “That are in the process of being serviced”.

True and False

Disposing of excess oil, can be dispose into their correct sealed recycling drum.

Trueor FalseAURLTQ102 Diagnose and repair light vehicle drive shafts

True and False

Second-hand drive shaft components, propeller shafts, drive shafts etc that are in good condition can be reused on the other vehicles of the same make and model?

TrueorFalseAURLTQ102 Diagnosing and repair light vehicle drive shafts

True and False

An automotive technician must adhere to workshop safety guidelines and procedures and follow the manufactures procedures in the workshop manual when diagnosing faults in drive shafts.

TrueorFalseAURLTQ102 Diagnose and repair light vehicle drive shafts

You are diagnosing propeller shaft fault Mitsubishi Pajero and require the front and rear propeller shaft runout specifications. Referring to the Mitsubishi Pajero “Propeller Shaft” Workshop Manual, locate and interpret the runout specification for the following:

Multiple Choice question. Select the correct answer.

A work order is selected or assigned to a service technician who then performs the listed tasks. The work order should be written so that the technician knows exactly what needs to be done. However, if there is any doubt, the technician should clarify the needed task with the ________ or the person who spoke to the customer.

Service advisor.

Service technician.

Spare parts manager.

New car sales manager.

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